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Rates:
| 1. |
Labor Rate - $125.00 per hour domestic
and $150 per hour for international customers. Flexible
shifts during weekdays, if customer’s production
schedule requires and if scheduled in advance. |
| 2. |
P.O.D. Fee - $75.00 per hour if required. |
| 3. |
Travel Fee - $50.00 per hour. Our technician is
at the customer’s location at the start of
the
business week. We do not charge full labor rate
for travel time. |
| 4. |
Expense Rate - $150 per day, unless lodging at
customer’s location requires a higher rate.
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| 5. |
Mileage - $0.495 per mile. Mileage is not charged
if engineer rents a vehicle. Airfare and car
rental will be charged at available rates when scheduled.
Scheduling at least 2 weeks in
advance will reduce these charges. |
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Services Provided:
| 1. |
Machine maintenance and breakdown
service. |
| 2. |
Troubleshooting and repair of electrical and mechanical
systems. |
| 3. |
Machine rebuild. Examples: CP Series - cam box
rebuilds, ball-screw replacement, turret
replacement, vision system component replacement,
calibration; IP Series – placement head
rebuilds, ball screw replacement, vision system
component replacement & calibration, multi-
tray unit component replacement & calibrations;
QP Series – placement head rebuilds, ball-
screw replacement, vision system component replacement
and calibrations. |
| 4. |
Machine component rebuilds. Examples: CP-6 Series
- placement head rebuild &
calibration, placement shaft rebuild & calibration
CP Series - vacuum pump rebuild,
mechanical spool valve rebuild. |
| 5. |
Training- Machine operator, preventative maintenance,
calibration, troubleshooting,
lubrication, feeder inspection, maintenance, and
calibration. |
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The Process Optimization Device,
(P.O.D.)
Process Evaluation and Improvement Service:
| 1. |
Measure machine Cp & Cpk data. |
| 2. |
Analyze statistical placement accuracy. Identify
mechanical issues. |
| 3. |
Calibration of machines utilizing measured statistical
data. |
| 4. |
Perform analysis and correction of programs including
line balancing, program optimization, and component
part data files. |
| 5. |
Submit report of certified process data for customer’s
evaluation. |
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Machines Serviced:
| • Screen Printers – GSP
and GP series |
| • Glue machines - GL 2, 5, GL 541 |
| • CP machines - CP2, CP3 and CP4 series,
and CP6 series, CP7 series of equipment. |
| • IP 1, 2, 3 series of equipment. |
| • QP machines - QP242, QP341, QP351 |
| • Some experience on the following machines:
NP series, XP series |
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Programming Software Platforms:
| • MCS2 |
| • F4G |
| • FujiCam |
| • Flexa |
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Contact Information:
Service Center
Mike Forseen
Senior Process Engineer
Mike@smtresearch.com
Phone (319) 367-5000
Cell (319) 601-1285
Fax (319) 367-5155
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Main Office
James Krumenacher
President
Jim@smtresearch.com
Phone (847) 587-7200
Cell (847) 989-4367
Fax (847) 587-7851
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