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Measurement System Analysis
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The following Measurement System Analysis (MSA) was conducted on the Process
Optimization Device (P.O.D.) system used to measure the accuracy of production equipment. All results were calculated using Minitab version 14 statistical analysis software. Measurement system analysis is used to assure that the measuring system has adequate reproducibility and repeatability. The purpose of the study was to make sure that outputs from the P.O.D. were based on Process Variation and not Measurement Error.
A gage R & R was then performed on the P.O.D. using chip parts. The application of Six Sigma requires that a measurement system analysis be performed to determine accuracy for capability measurements. Using Six Sigma standards a Gage R&R less than 10 is excellent, and the measurements can be used for process improvement. A Gage R&R from 10 to 30 is acceptable, but readings can only be used for process monitoring and not for process improvement. Gage R&R results above 30 cannot be used because the variation is too high.
The Gage R&R results below are for each axis, (X Y Q). Notice all results are well within the excellent range of less than 10. This means the P.O.D. introduces no statistically significant amount of variation to the readings, and can be used for process improvements.
Gage R&R Results Summary
"X" Axis 1.56
"Y" Axis 3.47
"Q" Axis 3.51

A complete MSA for the P.O.D. is available upon request.
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